Home DBJX-B135-150 High Speed Paper Cup Machine

DBJX-B135-150 High Speed Paper Cup Machine

  • Model: DBJX-B135-150
  • Paper Cup Size: 2-16oz
  • Raw Material: single double PE coated paper, PLA coated, kraft paper
  • Suitable Paper Weight: 150-350gsm
  • Production Capacity: 120-150pcs/min
  • Top Diameter: 55-100mm
  • Cup Height: 60-135mm
  • Bottom Diameter: 55-75mm
  • Dimension(l*w*h): 2340*1435*1800mm
  • Weight: 3100KG
  • Air Pressure: 0.6 -0.8 Mpa
  • Power: 15KW
  • Output: 120~ 150Cups Per Min.
  • Warranty: 1 Year
  • Automation: Fully Automatic paper cups for hot cold drinks

Contact our support team via phone or WhatsApp:
📞 +86 136 4655 1968

Covers key components and technical support for 12 months.
🛠️ 1-Year Manufacturer Warranty

Description

Machine Description

DBJX-B135-150, a latest developed high speed paper cup machine, achieves a stable cup making speed of 120-150pcs/min and in the actual development test, the maximum speed can reach more than 140pcs/min. we reversed the previous design and redesigned a more optimized mechanical transmission and forming system. Whole machine main transmission parts are equipped with automatic spray oil lubrication system to reduce wear and tear. Its new designed open type intermittent cam system and helical gear transmission are more efficient and compact than those.
Cup wall and the bottom ofthe cup are sealed with LEISTER bottom heaters and EVER GREEN ultrasonic side welder imported from Switzerland and Taiwan. The whole cup making process is controlled and monitored by Delta inverter, Delta servo feeding, Delta PLC, Delta human-computer interaction touch screen, Omron/Fotek proximity switch, Panasonic sensor, etc., thereby improving the performance ofthe equipment and achieving fast and stable running. High degree of automation and automatic shutdown in case of failure to minimize the labor intensity of workers and achieve operational safety.The machine runs with low noise, high degree of automation and stable performance, suitable for large-scale and long-term production.

Machine Structure

Machine Structure

Product Size

Production Size
  1. Paper Frame: The sheet paper will be sucked down and pushed forward, and the two sides of the paper are preheated by the Leister heater, so that the side seam of the cup sleeve is bonded better under the action of ultrasonic waves during the high-speed operation of the machine.
  2. The Cup-sleeve Pressing Unit Features a Reversible Structure: Allowing quick and easy removal of abnormal sleeves in case of machine faults. The unit is equipped with a cooling fan to rapidly lower the temperature of the sleeves after high-temperature ultrasonic bonding.
  3. Bottom Punching Unit: A servo motor–controlled direct punching system for greater accuracy and paper savings. Equipped with a stretching blade for extended service life.
  4. Spring-Loaded Upper Cup Device: Ensures the sleeve tightly fits onto the mandrel after flipping, while keeping the bottom of the sleeve aesthetically neat and resistant to deformation.
  5. Cup Bottom Heater: Both the cup sleeve and cup bottom are heated using two Swiss Leister heaters, ensuring excellent heating performance and thorough softening of the cup bottom’s PE coating.
  6. Rotary Bottom Folding: Pre-folds the end of the cup sleeve inward in preparation for sealing with the cup bottom. The rotary curling ensures a more uniform fold, better adhesion, and a neater appearance. For double-PE-coated cups, a pre-installed silicone oil lubrication system at the bottom makes curling easier.
  7. Knurling and Sealing: After two rounds of hot-air heating and inward pre-folding, the cup bottom is embossed and fully sealed using the knurling device. This unit is equipped with an automatic lubrication system to absorb heat generated by the knurling wheel’s rotation, ensuring smoother operation. For double-PE-coated cups, a pre-installed anti-drop cup system and water-circulation cooling device are included; an industrial water chiller must be purchased separately.
  8. Rim Oil Application: Before curling, food-grade silicone oil is applied to the cup rim to ensure even curling pressure, prevent cracking, and enhance the cup’s appearance. Excess silicone oil can be collected and reused, saving material.
  9. Double Curling: After oil application, the cup rim undergoes two curling processes. Compared to a single curl, double curling is better suited for high-speed machines, producing a tighter and more aesthetically pleasing rim.
  10. Cooling System: Prevents excessive mold temperature during stoppages, ensuring smooth cup release.
  11. Bottom Paper Feeding Device: Equipped with a brake to eliminate paper breakage during production.
  12. Temperature is controlled via PLC: Allowing users to set the target temperature based on paper weight and single/double PE coating.
  13. Robust Casing Structure: Equipped with a spray lubrication system to reduce wear and provide effective cooling, enabling high-speed operation. With the casing and upper structure separated, oil only needs to be changed twice a year (cycled every 6 months), making the machine easy to maintain and clean while saving on oil costs. Its open design allows paper scraps and waste to easily fall to the bottom.
  14. All transmission components are installed within the main frame beneath the worktable. Featuring longitudinal-axis gear transmission and cylindrical indexing cams, the internal layout is optimized to ensure high transmission precision and excellent synchronization. This design ensures coordinated movement between strokes, prevents interference with moving parts, and eliminates the vibration and instability commonly associated with chain-driven systems.
  15. The machine’s moving components are equipped with an automatic lubrication system to reduce wear and extend service life. The oil lines feature flow control valves to adjust the lubrication flow as needed.
  16. Equipped with Panasonic Photoelectric Detection System: The machine triggers an alarm in case of abnormalities, and stopped cups are automatically discharged through the bottom paper waste disposal system.
Sample Display
Production Flow Diagram

1. Paper Roll

Base raw material for paper cup production.

2. Printing Machine

Applies customized designs on paper rolls.

3. Printed Paper Roll

Printed rolls ready for die cutting.

4. Die Cutting Machine

Cuts printed paper into cup fan shapes.

5. Flat Sheet of Paper

Processed sheet material for next steps.

6. Waste Stripping Machine

Removes waste material and prepares clean cup fans.

7. Cup Fan

Paper segment prepared for cup forming.

8. Paper Cup Machine

Forms cup fans and bottom paper into cups.

9. Bottom Paper

Material used for forming cup bases.

10. Paper Cup

Completed paper cup ready for inspection.

11. Paper Cup Inspection Machine

Ensures each cup meets quality standards.

12. Double Wall Paper Cup Sleeve Machine

Adds insulating sleeve for double-wall cups.

13. Packing Machine

Packs cups for transportation.

14. Packaging Paper Cups

Final packaged products ready for shipment.

Automatic Paper Suction Improves Efficiency

Preheating Stage Ensures Stable High-Speed Operation

Servo-Controlled Ultrasonic Welding for Precision Joining

Fan-Assisted Cooling to Accelerate Shaping

Bottom Hot Air for Heating and Softening the PE Coating Layer

Applying Oil to the Cup Rim to Prevent Cracking

Two-Step Pre-Curling of the Cup Rim for Enhanced Appearance

Multiple Zone Control Buttons Paper Feed – Punching – Paper Addition

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