Fully Automatic Paper Cup Forming, Inspection & Packaging Line

☞DBSF-B138-180 Fifteen Servo Paper Cup Machine

1. Multiple Model Modules – Guided by simple on-screen prompts, allowing you to select and configure the desired model easily.
2. Flexible Parameter Settings – You can back up, restore, or reset parameters to factory defaults. Detailed parameters can also be manually adjusted.
3. Flexible Encoder Zero Point and Auto-Direction Setting with Self-Diagnosis – Encoder installation position does not require mechanical alignment; configuration can be completed via software.
4. Automatic Parking Position Configuration with Quick Stop in Less Than One Revolution – After configuration, the machine automatically calculates its inertia distance, ensuring the deceleration stop point is at least one step faster.
5. Automatic Calculation and Recognition of Key Station Sensor Signals – With simple operation of the start button, the system detects forming failures via sensors, automatically tracking signals to stop the mold precisely between the two heaters.
6. Automatic Cup Removal on Emergency Stop – When the machine stops abnormally, to prevent heater damage or poor adhesive bonding, the system automatically removes the heater and bracket from position.
7. Automatic Cup Removal on Emergency Stop – When the machine stops abnormally, to prevent heater damage or poor adhesive bonding, the system automatically removes the heater and bracket from position.
8. (Optional) Vision System Defect Detection – Automatically detects defects in cup shape, interior, and bottom, and removes defective products. The unique algorithm ensures accurate detection of light gray stains with stable performance. One-click quick parameter setup is available, and each parameter can be fine-tuned. The system supports internal network monitoring and report output.
9. Hardware Monitoring System – Real-time monitoring of PLC output points, relays, contactors, PLC-to-touchscreen, PLC-to-computer connections, and extended circuit status. Abnormal alarms on the touchscreen indicate the cause of the fault. Detailed hardware and software fault information allows users to troubleshoot easily based on prompts.
   

☞Paper Cup Inspection Machine

1. Automatic Cup Feeding System – The negative pressure feeding device ensures stable and precise cup loading without deformation or jamming.
2. High-Precision Visual Inspection Line – Equipped with industrial cameras and light sources to capture 360° images of each cup, detecting defects such as cracks, stains, or deformed edges.
3. Intelligent Control System – Integrated touch-screen display and PLC control panel allow real-time monitoring, easy parameter adjustment, and automatic alarm functions.
4. Automatic Sorting Mechanism – The OK and NG outlets automatically separate qualified and defective cups, ensuring consistent quality output.
5. Three-Color Status Indicator – Provides clear machine status signals (running, warning, fault) for enhanced operational safety.
6. Stable Electrical Cabinet Design – Independent power and electrical system ensure long-term stability, reliability, and easy maintenance.
7. Compact & Durable Structure – Robust frame with vibration-free operation supports high-speed inspection up to 300 cups per minute.